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Diesel To LPG/PNG Conversion For Power Generator
DIESEL ENGINE TO LPG/PNG CONVERSION FOR POWER GENERATORS
Development of alternatively fueled engines has become vital in order to meet the increasingly stringent emissions norms being implemented globally. Furthermore, alternative fuels providea cost benefit, due to the lower costs of production of these fuels. Compressed Natural Gas (CNG), Liquified Petroleum Gas (LPG) and Pipeline Natural Gas (PNG) are promising alternative fuels in India.LPG is a prominent alternative fuel with well developed distribution infrastructure and increasing number of gasoline engines are now being converted to run on LPG considering the fuel economy and low exhaust emissions.
Hi-Tech Energy Saving Equipments, Rajkot has expertise in development of LPG/PNG/Biogas/Biomass Gas engines. We have developed Carburetor with Air and Gas throttle, Mixer of Air and Gas and also ventury system, Mechanical Governing system, Electronic Ignition systems, etc. Most diesel engines can be converted to LPG/PNG/Biogas, etc. The power level of the engine after conversion depends on numerous issues, such as gas quality, power level of the original diesel engine, emission levels required, etc. Diesel engines converted to gas generally require added components as well as some mechanical changes to the engine.
CONVERSION STEPS :
1. Disassemble engine
2. Checking components and replace as necessary
3. Modify pistons for gas use (lower compression ratio)
4. Modify cylinder head for spark plugs
5. Install camshaft sensor and timing wheel
6. Reassemble engine
7. Install mechanical throttle body, Electronic ignition system, static gas mixer or fuel injectors.
8. Tuning of the engine (fuel and ignition)
9. Install low-pressure Gas Train (if required).
If you are interested, please send us your inquiry along with complete details of diesel engine and power genset.
The cost of conversion is depending upon the Make of Diesel Engine, H.P. of the engine, KVA of Power Genset, condition of the diesel engine, year of make, working hours of the genset, etc.
The approx. conversion cost of 40 KVA, genset will be around Rs. 1,25,000/- and the above capacity genset the conversion cost will be approx. Rs. 2000 to 3000 per KVA depending upon capacity. Higher capacity of genset conversion cost will be less per KVA (without renovating of existing diesel engine).